Profileuse pour blocs d'espacement de glissières de sécurité routière

description1
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Description

Nous avons l'expérience de l'exportation de notre profileuse pour glissières de sécurité en Russie, Arabie Saoudite, Turquie, Indonésie, etc. Et nous avons un projet du gouvernement chinois. Nous fournissons des machines et des glissières de sécurité à notre gouvernement. Vous pouvez voir notre ligne de production dans notre nouvelle usine, si vous nous rendez visite.

Nous proposons différentes solutions en fonction des dessins, de la tolérance et du budget des clients, en offrant un service professionnel personnalisé, adaptable à tous vos besoins. Quelle que soit la ligne que vous choisissez, la qualité de Linbay Machinery vous assurera d'obtenir des profils parfaitement fonctionnels.

Real Case A

Nous avons eu l'expérience de la glissière de sécurité de type russe, il y a quatre lignes au total:① machine de profilage de glissière de sécurité à deux vagues, ② machine de profilage de poteau en U,③ ligne de poinçonnage de connexion et ④ ligne de poinçonnage de vent final.

Ce raccordement est très poplaire en Russie pour protéger la glissière de sécurité et les conducteurs de voitures, il fonctionne comme une bande tampon en cas d'impact. L'épaisseur normale est d'environ 4mm. Nous adoptons donc des supports en fer forgé et un entraînement par boîte de vitesses pour nous assurer que cette machine peut fonctionner longtemps dans une situation stable au cours des 20 prochaines années. La vitesse de poinçonnage peut atteindre 70 fois/minute.

Profile drawing:

 

Flow chart:

Hydraulic decoiler-Leveling-Servo feeder-Punching-Collector box

 

Technical specification:
  • Hydraulic power of decoiler: 4KW
  • Loading power of decoiler:5tons
  • Power of leveling:2.2KW
  • No. of leveling roller: 7
  • Power of Servo feeder: 1.8KW
  • Brand of inverter: YASKAWA
  • Brand of PLC:Siemens
  • Power of punching press: 63Tons
  • Speed of punching press:70 pcs/min

 

Real Case B
 

En Arabie Saoudite, à Dubaï et dans de nombreux autres pays du Moyen-Orient, on utilise le type de système de glissière de sécurité suivant :
AASHTO M180 Poutre en W 2.7mm d'épaisseur 4130mm de long+bloc d'espacement de garde-corps 5mm d'épaisseur 350mm de long+poteau de garde-corps 5mm d'épaisseur 1830mm de long
Ce bloc d'espacement est fabriqué par une profileuse de poteaux, ils ont le même profil, seule la longueur diffère.

 

Profile drawing:

Flow chart:
Technical Specifications
 
Highway Guardrail Post&Spacer Block Roll Forming Machine
Machinable Material : A) Galvanized Steel Thickness(MM): 5
B) Mill(Plain/Black) Steel
C) Carbon steel
Yield strength : 250 - 350 Mpa
Tensil stress : 250 Mpa-350 Mpa
Decoiler : Hydraulic decoiler * Manual decoiler (Optional)
Punching system : Hydraulic punching station  
Forming station : 14 stands * According to your profile drawings
Main machine motor brand : Shanghai Dedong (Sino-Germany Brand) * Siemens (Optional)
Driving system : Gearbox drive * Chain drive (Optional)
Machine structure: Forged Iron station * Torri station (Optional)
Forming speed : 10-15 (M/MIN) * Or according to your profile drawings
Rollers’ material : Steel #45 * GCr 15 (Optional)
Cutting system : Post-cutting * Pre-cutting (Optional)
Frequency changer brand : Yaskawa * Siemens (Optional)
PLC brand : Siemens
Power supply : 380V 60Hz 3ph * Or according to your requirment
Machine color : Industrial blue * Or according to your requirment
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
More Pictures
 
Q&A

1. Q: What kinds of experience do you have in producing highway guardrail roll forming machine?

A: We have experience of exporting our highway guardrail roll formers to Russia, Saudi Arabia, Turkey, Indonesia, India etc. We have produced AASHTO M180--American Guardrail standard (more useful and popular), RAL RG620--Germany Guardrail standard, BS EN-1317-- European Guardrail standard, AS/NZS 3845:1999--Australian Guardrail standard, EN 1461:2009 - Turkish Guardrail Standard.

 

2. Q: Can I produce W beam and Thrie beam guardrails on one machine?

A: One operator adds or takes off 5 stations of rollers according to our drawing. It wouldn't more than 30 minutes..

 

3. Q: How to change from producing W beam to thrie beam? And how long it takes?

A: According to the drawing given to replace forming rollers of last five forming station, process of changing just needs 30mins and only by one operator.

 

4. Q: What is delivery time of highway guardrail roll forming machine?

A: 80 days to 100 days depends on your drawing.

 

5. Q: What is your machine speed?

A: Machine’s working speed depends on drawing specially punch drawing. Normally line speed is around 8m/min.

 

6. Q: How could you control your machine’s precision and quality?

A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.

 

7. Q: What is your after-sales service system?

A: We don’t hesitate to give you a 2 years warranty period for whole lines, 5 years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

Purchase Service
Profile drawings
Spacer block profile 1:
Spacer block profile 2:
 
Optional configuration
  • Out table
    • Non-powered
    • Auto stacker
    •  
    •  
    •  
    •  
  • Cutting
    • flying shear
    • Saw cutting
    •  
    •  
    •  
    •  
  • Driving
    • chain drive
    • gearbox drive
    • gearbox drive with coupling
    •  
    •  
    •  
    •  
  • Stands
    • wall panel
    • torri stands
    • forged iron
    • ruler
    •  
    •  
    •  
    •  
  • Punching
    • punching press
    • hydraulic punching station
    • roller punch
    •  
    •  
    •  
    •  
  • Feeding
    • Leveler
    • servo feeder
    •  
    •  
    •  
    •  
  • Decoiler
    • manual decoiler
    • hydraulic decoiler
    • double head decoiler
    •  
    •  
    •  
    •  
Installation during COVID-19
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
 
 
 
 
 
 

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