Machine de profilage pour Canal de la jambe de force

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Details
Description

La ligne de profilage pour profilés en U a deux applications principales : L'une est également appelée profileuse pour support sismique ou profileuse pour profilés sismiques, son produit est utilisé pour monter, entretoiser, supporter et connecter des charges structurelles légères dans la construction de bâtiments. L'autre est appelé ligne de profilage pour crémaillères solaires ou ligne de profilage pour crémaillères photovoltaïques (PV), son produit est utilisé pour le support PV. Notre ligne de profilage pour profilés de support est adéquate pour produire des profilés de support avec des tôles d'épaisseur 12 gauge (2.6mm) ou 14 gauge (1.9mm) (gamme normale 2-2.5mm), les matières premières peuvent être de l'acier laminé à chaud ou à froid, des tôles galvanisées à chaud, de l'acier pré galvanisé, de l'acier de laminoir (plat/noir), de l'aluminium, de l'acier inox, etc.  Et selon le type de fente, notre machine peut produire des profilés pleins, des profilés à fentes, des profilés à demi-fentes, des profilés à longues fentes, des profilés perforés, des profilés perforés et à fentes, etc.

 

 

Les profilés de support sont utilisés pour monter, entretoiser, soutenir et connecter des charges structurelles légères dans la construction de bâtiments. Il s'agit notamment de tuyaux, de fils électriques et de données, de systèmes mécaniques tels que la ventilation, la climatisation et d'autres systèmes mécaniques.

Le matériau utilisé pour former le canal est généralement une tôle de calibre 12 ou 14.

 


Selon le type de rainure, nous disposons de plusieurs types de canaux d'entretoise :

 


Le canal plein n'a pas de trous prépercés, et doit être percé sur place ou monté d'une autre manière.

Les profilés perforés ont des trous ronds, suffisamment grands pour des tiges d'acier ou des boulons filetés de 5/8 pouces, perforés dans le haut du profilé à intervalles réguliers de 1 7/8 pouce.

Le profilé à demi-fente comporte des fentes rectangulaires courtes, aux extrémités arrondies, poinçonnées tous les 2 pouces. Les profilés à fentes ont des fentes plus longues, espacées de 4 pouces.

En outre, les profilés sont fabriqués avec deux longueurs de profilés soudés dos à dos, côte à côte ou trois ou quatre soudés ensemble selon divers modèles, pour former des éléments structurels plus solides.

 

 

Application
Solid Type
Reforced and teeth type
 
Real Case

Détails de la machine :

L'épaisseur de travail de notre laminoir peut être de 1,5 à 2,5 mm. La vitesse de travail maximale peut être de 25m/min-40m/min. Nous adoptons le système d'entraînement de boîte de vitesse pour garder notre machine travailler avec la vitesse élevée et prolonger la vie de service.

Flow chart:

5T Manual decoiler-Servo Feeder-Punching press-Roll forming machine-Saw cut-Out table

Nous avons de l'expérience dans l'exportation de notre profileuse pour profilés de suspension au Pakistan, Mexique, Pérou, Argentine, Macédoine et Malaisie, etc.

La profileuse Linbay peut produire 3 à 5 tailles (ex : 41x27, 41x41, 41x62) en une seule machine, la vitesse de travail peut atteindre 20m/min, si vous voulez une vitesse plus élevée comme 40m/min, nous vous donnons une solution avec le système de poinçon rotatif, dont la vitesse de poinçon est jusqu'à 50m/min.

 

Linbay propose différentes solutions en fonction du dessin, de la tolérance et du budget des clients, offrant un service professionnel personnalisé, adaptable à tous vos besoins. Quelle que soit la ligne que vous choisissez, la qualité des machines Linbay vous permettra d'obtenir des profils parfaitement fonctionnels.

Technical Specification

Steel Strut& Rail roll forming machine

No.

Item

Specification

Optional

1

Suitable material

Type:Galvanized Coil, PPGI, Carbon steel Coil

 

Thickness(mm):1.5-2.5

Yield strength: 250 - 550MPa

Tensil stress( Mpa):G350Mpa-G550Mpa

2

Nominal forming speed(m/min)

10-20

Or according to your requirement

3

Forming station

18-20

According to your profile

4

Decoiler

Manual decoiler

Hydraulic decoiler or double head decoiler

5

Main machine motor

Sino-German Brand

Siemens

6

PLC brand

Panasonic

Siemens

7

Inverter brand

Yaskawa

 

8

Driving system

Gearbox drive

Chain drive

9

Rollers’ materail

Steel #45

GCr15

10

Station structure

Torri stand structure

Forged Iron station
Or Wall panel structure

11

Punching system

Hydraulic punching station

Punching press

12

Cutting system

Post-cutting

Pre-cutting

13

Power supply requirement

380V 50Hz 3PH

Or according to your requirement

14

Machine color

Industrial blue

Or according to your requirement

How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
Q&A

1. Q: What kinds of experience do you have in producing strut channel roll forming machine?

A: We have experience of exporting our strut channel roll formers to Pakistan, Mexico, Peru and Malaysia etc. We have produced solid channels, slotted channels, punched channels, standard channels etc. We are confident to solve your strut channel problem.

 

2. Q: How many sizes can be made in one machine?

A: One machine could produce one same width with different heights like 41x21, 41x41, 41x62, 41x82 or 27x18, 27x30.

 

3. Q: What is delivery time of strut channel machine?

A: 80 days to 100 days depends on your drawing.

 

4. Q: What is your machine speed?

A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. if you want a higher speed like 40m/min, we give you a solution with rotary punch system, which punch speed is up to 50m/min.

 

5. Q: How could you control your machine’s precision and quality?

A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.

 

6. Q: What is your after-sales service system?

A: We don’t hesitate to give you a two-years warranty period for whole lines, five years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

More Pictures
 
Profile drawings
Strut Channel 41X21
Strut Channel 41X41
Strut Channel 41X52
Optional configuration
  • Others
    • scrap collector
    • pasting
    •  
    •  
    •  
    •  
    • mould change
    • guiding head
    • Cooling system
    •  
    •  
    •  
    •  
  • Out table
    • non-powered
    • auto stacker
    •  
    •  
    •  
    •  
  • Cutting
    • saw cutting
    • flying shear
    •  
    •  
    •  
    •  
  • Driving
    • chain drive
    • gearbox drive
    • gearbox drive with coupling
    •  
    •  
    •  
    •  
  • Stands
    • wall panel stands
    • torri stands
    • forged iron stands
    • wall panel for Cpurlin
    •  
    •  
    •  
    •  
  • Punching
    • hydraulic punching station
    • punching press
    • roller punching
    •  
    •  
    •  
    •  
  • Feeding
    • leveling
    • servo feeding
    •  
    •  
    •  
    •  
  • Decoiler
    • manual decoiler
    • hydraulic decoiler
    • double head decoiler
    •  
    •  
    •  
    •  
Installation during COVID-19
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
 
 
 
 
 
 

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